February 2007: First one piece hydrogen face seal manufactured from solid billet

K C Engineering has delivered the first 'one piece' hydrogen face seals to a blue chip OEM in the power generation industry. The seals are used on 550MW hydrogen cooled generators. The seals have been manufactured from one solid billet, as opposed to a welded fabrication. The new process is possible only with the investment made in a vertical 5 axis lathe, specified by Mazak specifically to manufacture hydrogen seals.

Without welded fabrications the seals are a now a much more stable product allowing for accurate re-building of the seals whilst maintaining flatness of the sealing face which is critical to their application.

The new manufacturing process is much faster than making the fabrications and the additional benefits of the product stability allows finish machining of the taper land sealing face to be done with no additional work required.

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